susie@jxgreentape.com
Automotive manufacturers are constantly searching for ways to improve production efficiency, reduce component weight, and enhance both structural and aesthetic integrity. One critical area of focus is the bonding of ABS plastics — a widely used material in car interiors and exteriors. ABS (Acrylonitrile Butadiene Styrene) is durable and easy to mold, but bonding it cleanly and effectively poses challenges due to its low surface energy. Traditional fasteners like screws and clips can damage surfaces, add unnecessary weight, and create visual inconsistencies. Enter PET double sided tape, a high-performance adhesive solution that delivers secure, fast, and clean bonding for ABS plastic in automotive applications. This versatile material, often chosen in the form of PET double sided bonding tape, uses a pressure-sensitive acrylic adhesive and a clear, stable PET carrier to provide superior bonding strength and long-term reliability. Together with products like double-sided industrial mounting tape and pet acrylic double sided tape, this technology is transforming vehicle production lines. For applications ranging from pillar trims to dashboard panels, double sided pet tape ensures high-performance results.
ABS plastic is used across the automotive industry due to its lightweight nature, high impact resistance, and flexibility in molding. It’s common in dashboards, door trims, console elements, and even structural interior parts. However, bonding ABS is difficult due to its smooth surface and chemical resistance.
To tackle this, PET double sided tape offers a pressure-sensitive adhesive that provides instant tack and lasting grip. Manufacturers avoid messy primers or surface treatments while ensuring precise placement, clean lines, and strong adhesion.
While mechanical fasteners like rivets, screws, or welding have been used for decades, they come with clear disadvantages:
Increased component weight
Time-consuming installation
Potential damage to thin plastics
Aesthetic compromises (visible fastener heads)
No vibration absorption
PET double sided bonding tape replaces these with a seamless alternative. It bonds evenly, avoids penetration of the ABS surface, and creates an invisible finish. This helps manufacturers maintain design consistency across different vehicle models and trim levels.
Consumers increasingly demand smooth, luxurious interiors. Any irregular surface, clip mark, or gap undermines that perception. Double sided pet tape allows designers to mount components flush with each other without gaps or irregularities.
One major OEM used PET double sided tape to mount air vent surrounds, leading to:
32% reduction in dashboard rework
Cleaner alignment and tighter panel gaps
Faster and simpler operator training
Vehicles face constant mechanical stress — from road bumps, engine vibrations, and chassis flex. Over time, clips and bolts can loosen or rattle, especially when mating dissimilar materials like ABS to metal.
Pet acrylic double sided tape not only provides initial holding strength but also absorbs vibration. It eliminates mechanical loosening and protects against fatigue-related failures.
Lab tests confirmed that PET double sided bonding tape maintained 90% of its shear strength after 1000 hours of vibration simulation, outperforming competing bonding methods.
Adhesives in vehicles must endure a broad spectrum of environmental extremes:
Temperature fluctuations from -40°C to 120°C
Constant humidity or water exposure
Salt spray, cleaning agents, and oils
UV exposure from sunlight
PET double sided tape is engineered for exactly this. Its acrylic adhesive formulation resists chemical breakdown, while the PET carrier remains dimensionally stable even after long-term environmental cycling.
A Tier 1 supplier for EV door panels reported:
47% drop in adhesion-related defects
Zero lifting after 2000 hours of heat + humidity chamber testing
Improved bond performance after repeated wash cycles
Speed and repeatability are essential in modern vehicle production. Double-sided industrial mounting tape is automation-friendly — it can be supplied as die-cut pieces, rolls, or tabs, depending on the equipment setup.
Robotic applicators can install PET double sided tape with high accuracy and minimal waste. The tape doesn’t require clamping, curing, or special handling. Its consistent thickness ensures even pressure distribution and minimal training time for human operators.
Replacing screws and clips with PET double sided bonding tape streamlines production. A North American truck manufacturer reported:
26% reduction in assembly cycle time
19% less material handling
Fewer part numbers in inventory
This translated to a 9% overall cost savings for one of their trim production lines, with added benefits in product consistency and warranty reduction.
To maximize bond strength and performance in automotive applications:
Clean ABS surface with IPA (isopropyl alcohol)
Avoid using in dusty or oily environments
Apply at least 15 PSI of uniform pressure across the tape
Allow a 24-hour dwell time before full mechanical stress
Pet acrylic double sided tape also works well with heat-assisted bonding (40–60°C) for critical applications such as crash sensors or underhood mounts.